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target=\"_blank\">\u003Cspan style=\"color:#666666;\">沪公网安备31011702889415号\u003C\u002Fspan>\u003C\u002Fa> 2017-2024  上海希声智能科技有限公司 版权所有\u003Ca href=\"https:\u002F\u002Fbeian.miit.gov.cn\u002F\" data-ke-src=\"https:\u002F\u002Fbeian.miit.gov.cn\u002F\" target=\"_blank\">\u003Cspan style=\"color:#666666;\">沪ICP备18065767号\u003C\u002Fspan>\u003C\u002Fa>。",{"code":234,"data":235,"model":244,"message":245,"count":199},1000,{"id":205,"adddate":236,"auid":6,"soaArticleType":36,"soaTitle":237,"soaTitleF":238,"soaImg":239,"soaLabel":240,"soaLabelName":241,"soaIsPopular":15,"soaDate":242,"soaIsshow":10,"soaDetails":243,"soalIsRecommend":15},"2024-12-26 14:19:52","在制造业中，MES和自动化系统如何做好相辅相成？","在谈到数字化工厂时，行业关注的焦点往往集中在自动化和控制系统，那为什么在有自动化系统的基础上，还要推行MES系统呢？自动化和制造执行系统MES如何为制造企业的数字化转型打下坚实的基础？","https:\u002F\u002Fimg.xuliuiot.com\u002Fp6173\u002Ft1\u002F202412\u002F22a4857c-5012-4ee4-9df1-a09ec29cae4a.png","2,1","MES实施,MES软件","2024-12-26 00:00:00","\u003Cp style=\"margin-top:0px;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cspan style=\"line-height:2;font-size:16px;\">在谈到?数字化工厂\u003C\u002Fspan>\u003Cspan style=\"line-height:2;font-size:16px;\">时，行业关注的焦点往往集中在自动化和控制系统，那为什么在有自动化系统的基础上，还要推行MES系统呢？自动化和\u003C\u002Fspan>\u003Cspan>\u003Cspan style=\"cursor:pointer;line-height:2;font-size:16px;\">制造执行系统\u003C\u002Fspan>\u003C\u002Fspan>\u003Cspan style=\"line-height:2;font-size:16px;\">MES如何为制造企业的数字化转型打下坚实的基础？\u003C\u002Fspan>\u003C\u002Fp>\u003Cp style=\"margin-top:1.4em;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cspan style=\"line-height:2;font-size:16px;\">为了回答这两个问题，本文将通过一些实际应用场景，带您了解MES和\u003C\u002Fspan>\u003Cspan>\u003Cspan style=\"cursor:pointer;line-height:2;font-size:16px;\">自动化系统\u003C\u002Fspan>\u003C\u002Fspan>\u003Cspan style=\"line-height:2;font-size:16px;\">是如何与\u003C\u002Fspan>\u003Cspan>\u003Cspan style=\"cursor:pointer;line-height:2;font-size:16px;\">智能制造\u003C\u002Fspan>\u003C\u002Fspan>\u003Cspan style=\"line-height:2;font-size:16px;\">技术相结合，助力制造企业实现\u003C\u002Fspan>\u003Cspan>\u003Cspan style=\"cursor:pointer;line-height:2;font-size:16px;\">数字化转型\u003C\u002Fspan>\u003C\u002Fspan>\u003Cspan style=\"line-height:2;font-size:16px;\">的。\u003C\u002Fspan>\u003C\u002Fp>\u003Cp style=\"margin-top:1.4em;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cspan style=\"line-height:2;font-size:16px;\">这些应用场景适用于众多过程、离散行业，是以自动化和MES为基础开启的数字化转型。\u003C\u002Fspan>\u003C\u002Fp>\u003Cp style=\"margin-top:1.4em;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cspan style=\"font-size:16px;background-color:#F8F8FA;font-weight:600;line-height:2;\">物料清单、工艺和\u003C\u002Fspan>\u003Cspan style=\"background-color:#F8F8FA;font-weight:600;\">\u003Cspan style=\"cursor:pointer;line-height:2;font-size:16px;\">作业指导书\u003C\u002Fspan>\u003C\u002Fspan>\u003Cspan style=\"font-size:16px;background-color:#F8F8FA;font-weight:600;line-height:2;\">的数字化\u003C\u002Fspan>\u003C\u002Fp>\u003Cp style=\"margin-top:1.4em;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cspan style=\"line-height:2;font-size:16px;\">物料清单（BOM）定义了制造产品所需的材料和数量，工艺定义了使用的具体步骤，作业指导书提供了制造过程中使用的规范、图纸、方法、程序等。总的来说，这些内容包括很多信息，如果是以纸质文件的形式体现，可能会复杂，还不利于保存。\u003C\u002Fspan>\u003C\u002Fp>\u003Cp style=\"margin-top:1.4em;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cspan style=\"line-height:2;font-size:16px;\">可以将这些信息从纸质文件转移到MES中，并与自动化系统紧密结合。这些系统的整合使\u003C\u002Fspan>\u003Cspan>\u003Cspan style=\"cursor:pointer;line-height:2;font-size:16px;\">物料清单\u003C\u002Fspan>\u003C\u002Fspan>\u003Cspan style=\"line-height:2;font-size:16px;\">、配方和作业指导书的管理、传播、使用和执行变得更加简单快捷，让正确的工作人员能够随时随地获得所需的信息，同时消除了使用纸质文件时常见的人工错误。\u003C\u002Fspan>\u003C\u002Fp>\u003Cp style=\"margin-top:1.4em;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cspan style=\"line-height:2;font-size:16px;\">MES向自动化系统提供物料清单和\u003C\u002Fspan>\u003Cspan>\u003Cspan style=\"cursor:pointer;line-height:2;font-size:16px;\">工艺流程\u003C\u002Fspan>\u003C\u002Fspan>\u003Cspan style=\"line-height:2;font-size:16px;\">，自动化系统利用这些信息执行配方并消耗指定数量的材料。MES和自动化系统中的算法，允许在必要时调整材料或是使用替代材料，甚至手动添加材料。总之，MES和自动化系统消除了纸质文档和潜在的人工错误。\u003C\u002Fspan>\u003C\u002Fp>\u003Cp style=\"margin-top:1.4em;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cspan style=\"line-height:2;font-size:16px;\">有了\u003C\u002Fspan>\u003Cspan style=\"font-weight:600;line-height:2;font-size:16px;\">\u003Cspan style=\"border-bottom:1px solid #81858F;cursor:pointer;line-height:2;font-size:16px;\">MES\u003C\u002Fspan>\u003C\u002Fspan>\u003Cspan style=\"line-height:2;font-size:16px;\">和自动化系统作为基础，下一步就是与新一代智能制造技术的结合。IIoT 用于从整个工厂的设备中传播和收集信息。AR\u002FVR 工具用于向操作员提供基于\u003C\u002Fspan>\u003Cspan>\u003Cspan style=\"cursor:pointer;line-height:2;font-size:16px;\">增强现实\u003C\u002Fspan>\u003C\u002Fspan>\u003Cspan style=\"line-height:2;font-size:16px;\">的交互式工作指导。人工智能（AI）用于分析数据收集，深入挖掘根本原因，并优化操作和材料。它们以MES和自动化系统为基础，并随着智能制造新技术的进步而不断发展。\u003C\u002Fspan>\u003C\u002Fp>\u003Cp style=\"margin-top:1.4em;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cspan style=\"font-weight:600;line-height:2;font-size:16px;\">MES与自动化系统协同实现生产防错\u003C\u002Fspan>\u003C\u002Fp>\u003Cp style=\"margin-top:1.4em;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cspan style=\"line-height:2;font-size:16px;\">除了消除纸张并自动执行物料清单、生产工艺和作业指导书外，MES和自动化系统还可以防止在整个制造过程中出错。错误不仅发生在基于纸面的过程中，还会发生在任何手动执行的过程中。\u003C\u002Fspan>\u003C\u002Fp>\u003Cp style=\"margin-top:1.4em;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cspan>\u003Cspan style=\"cursor:pointer;line-height:2;font-size:16px;\">生产工艺\u003C\u002Fspan>\u003C\u002Fspan>\u003Cspan style=\"line-height:2;font-size:16px;\">通常涉及多个步骤，其中大部分必须按顺序执行，并且只有在前序步骤成功完成后才能开始。MES与自动化和控制系统协同工作，以确保在进入下一步之前，正确、完整地执行前序步骤。\u003C\u002Fspan>\u003C\u002Fp>\u003Cp style=\"margin-top:1.4em;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cspan style=\"line-height:2;font-size:16px;\">当跳过正常步骤、未按顺序执行或根本没有完成时，就会出现错误。在制造操作中，如果需要不同的人在不同地方完成不同步骤，则特别容易出错。例如，在称重位置，有人执行材料称重过程，而在\u003C\u002Fspan>\u003Cspan>\u003Cspan style=\"cursor:pointer;line-height:2;font-size:16px;\">配料罐\u003C\u002Fspan>\u003C\u002Fspan>\u003Cspan style=\"line-height:2;font-size:16px;\">位置，另一个人执行添加和混合过程，而质量保证实验室的另一人执行质量分析。让这些步骤按顺序正确执行，确保某个步骤在下一个步骤开始之前完成是极其困难的。但这种同步执行正是MES所做的，也是MES和自动化协同工作如此重要的原因所在。\u003C\u002Fspan>\u003C\u002Fp>\u003Cp style=\"margin-top:1.4em;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cspan style=\"line-height:2;font-size:16px;\">在与下一代智能制造技术结合的方面，IIoT是实时收集数据的关键技术，这样每个员工都可以立即获得每个步骤的状态和结果。\u003C\u002Fspan>\u003Cspan>\u003Cspan style=\"cursor:pointer;line-height:2;font-size:16px;\">数字线程\u003C\u002Fspan>\u003C\u002Fspan>\u003Cspan style=\"line-height:2;font-size:16px;\">则连接整个工厂范围内多个区域的每个步骤。数字孪生则收集有关设备运行的详细信息。AI和\u003C\u002Fspan>\u003Cspan>\u003Cspan style=\"cursor:pointer;line-height:2;font-size:16px;\">高级分析\u003C\u002Fspan>\u003C\u002Fspan>\u003Cspan style=\"line-height:2;font-size:16px;\">则用于构建预测性和规范性分析，用于协调和优化整个制造过程的运营。\u003C\u002Fspan>\u003C\u002Fp>\u003Cp style=\"margin-top:1.4em;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cspan style=\"font-weight:600;line-height:2;font-size:16px;\">通过数据收集、认证和审批实现质量保证\u003C\u002Fspan>\u003C\u002Fp>\u003Cp style=\"margin-top:1.4em;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cspan style=\"line-height:2;font-size:16px;\">为了进一步阐述质量保证测试，请考虑可能遇到的各种不同类型的测试，以及该测试通常如何与制造过程交织在一起。整个制造过程中,很多产品使用在线、近线和实验室组合测试。这意味着需要有几个不同的测试点，每个地点都有许多不同类型的测试设备和不同的测试人员。\u003C\u002Fspan>\u003C\u002Fp>\u003Cp style=\"margin-top:1.4em;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cspan style=\"line-height:2;font-size:16px;\">同时，在生产制造过程中，这些测试需要在不同点进行，因此，除非前序测试完成，否则该过程不应进入下一步。直到所有测试都成功完成，证书和签名都到位，整个制造过程才算完成。\u003C\u002Fspan>\u003C\u002Fp>\u003Cp style=\"margin-top:1.4em;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cspan style=\"line-height:2;font-size:16px;\">MES与自动化系统一起执行制造过程中的各个步骤，并从执行测试的各个位置和设备收集数据。MES与自动化系统联锁以确保所有步骤都能成功完成，并且在前序步骤完成之前，不会启动下一步。结果是，所有对\u003C\u002Fspan>\u003Cspan>\u003Cspan style=\"cursor:pointer;line-height:2;font-size:16px;\">质量控制\u003C\u002Fspan>\u003C\u002Fspan>\u003Cspan style=\"line-height:2;font-size:16px;\">至关重要的步骤都按顺序正确完成，收集所有必要的数据，并按要求完成带有签名的\u003C\u002Fspan>\u003Cspan>\u003Cspan style=\"cursor:pointer;line-height:2;font-size:16px;\">产品认证\u003C\u002Fspan>\u003C\u002Fspan>\u003Cspan style=\"line-height:2;font-size:16px;\">。\u003C\u002Fspan>\u003C\u002Fp>\u003Cp style=\"margin-top:1.4em;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cspan style=\"line-height:2;font-size:16px;\">这种情况下，在支持自动化和MES方面，IIoT发挥了更大作用。在整个设施中，有这么多不同设备需要收集这么多的数据，实际上IIoT是唯一选择。同样，这也是分析和AI发挥更大作用的领域，因为它们能够分析所有设备数据，以提供快速而深入的结果，直指问题本质，这样就可以在问题升级之前解决问题。\u003C\u002Fspan>\u003C\u002Fp>\u003Cp class=\"ztext-empty-paragraph\" style=\"margin-top:-0.8em;margin-bottom:-0.8em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cbr>\u003C\u002Fp>\u003Cdiv>\u003Cimg src=\"https:\u002F\u002Fpic4.zhimg.com\u002Fv2-0f3345b2939f428fec305d8d6538298f_1440w.jpg\" data-ke-src=\"https:\u002F\u002Fpic4.zhimg.com\u002Fv2-0f3345b2939f428fec305d8d6538298f_1440w.jpg\" class=\"origin_image zh-lightbox-thumb\" width=\"1080\" style=\"display:block;margin:0px auto;max-width:100%;height:auto;cursor:zoom-in;width:690px;\">\u003C\u002Fdiv>\u003Cbr>\u003Cp class=\"ztext-empty-paragraph\" style=\"margin-top:-0.8em;margin-bottom:-0.8em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cbr>\u003C\u002Fp>\u003Cp style=\"margin-top:1.4em;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cspan style=\"font-weight:600;\">\u003Cspan>\u003Cspan style=\"cursor:pointer;line-height:2;font-size:16px;\">物料管理\u003C\u002Fspan>\u003C\u002Fspan>\u003Cspan style=\"line-height:2;font-size:16px;\">优化工具\u003C\u002Fspan>\u003C\u002Fspan>\u003C\u002Fp>\u003Cp style=\"margin-top:1.4em;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cspan style=\"line-height:2;font-size:16px;\">通常，企业需要根据质量保证测试结果，对产品或批次进行材料调整。该想法并不是简单地添加更多材料直至特定水平，而是优化材料，以便尽可能添加最少的材料，从而以最低的成本实现所需的结果。如果需要在制造过程中的不同位置进行多个级别的测试，添加多级别材料，优化会变得更加复杂。\u003C\u002Fspan>\u003C\u002Fp>\u003Cp style=\"margin-top:1.4em;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cspan style=\"line-height:2;font-size:16px;\">实现真正优化的唯一方法，就是通过MES和自动化系统的一些高级功能，通过算法与MES相连，用于执行最低成本计算，例如推荐需要添加的特定材料。\u003C\u002Fspan>\u003C\u002Fp>\u003Cp style=\"margin-top:1.4em;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cspan style=\"line-height:2;font-size:16px;\">为了实现这一点，在过程的每一步，MES必须获得所需的质量保证测试结果，并且必须实现自动化，以准确测量添加到具有严格公差要求的特定材料。这些算法以及集成的MES和自动化流程，必须确保能够快速聚焦于成本最低的解决方案，这主要是因为大多数过程在主配方中的可用添加数量有限。\u003C\u002Fspan>\u003C\u002Fp>\u003Cp style=\"margin-top:1.4em;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cspan style=\"line-height:2;font-size:16px;\">使用高级分析工具来分析这些大数据集以及彼此之间的相互关系，以了解潜在趋势，洞悉根本原因，并在潜在问题成为问题之前很久，就深入了解这些问题。这样做带来的回报是巨大的，因为我们知道每一种产品或每一批产品，都希望使用尽可能低的成本，生产出满足产品规格的产品。\u003C\u002Fspan>\u003C\u002Fp>\u003Cp style=\"margin-top:1.4em;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cspan style=\"font-weight:600;line-height:2;font-size:16px;\">集成MES、自动化系统的好处\u003C\u002Fspan>\u003C\u002Fp>\u003Cp style=\"margin-top:1.4em;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cspan style=\"line-height:2;font-size:16px;\">将MES和自动化系统作为基础，与生产制造过程紧密集成，可以为制造企业带来很多好处。使用MES以及自动化系统来提供物料清单和工艺流程数字化、防错、质量保证测试和物料优化等功能，展示了其它任何方式都无法实现的显著优势。\u003C\u002Fspan>\u003C\u002Fp>\u003Cp style=\"margin-top:1.4em;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cspan style=\"line-height:2;font-size:16px;\">这样不仅降低了物料和\u003C\u002Fspan>\u003Cspan style=\"cursor:pointer;line-height:2;font-size:16px;\">劳动力成本\u003C\u002Fspan>\u003Cspan style=\"line-height:2;font-size:16px;\">，提高了生产率、\u003C\u002Fspan>\u003Cspan style=\"cursor:pointer;line-height:2;font-size:16px;\">良品率\u003C\u002Fspan>\u003Cspan style=\"line-height:2;font-size:16px;\">和产量，还减少废料和返工。所有这些都是通过\u003Cb>MES系统\u003C\u002Fb>\u003C\u002Fspan>\u003Cspan style=\"line-height:2;font-size:16px;\">、自动化系统紧密集成实现的，并利用它们提供专注于制造过程中这些关键要素的新功能。\u003C\u002Fspan>\u003C\u002Fp>\u003Cp style=\"margin-top:1.4em;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cspan style=\"line-height:2;font-size:16px;\">所有新\u003C\u002Fspan>\u003Cspan>\u003Cspan style=\"cursor:pointer;line-height:2;font-size:16px;\">工业4.0\u003C\u002Fspan>\u003C\u002Fspan>\u003Cspan style=\"line-height:2;font-size:16px;\">技术看起来都非常酷。AI、IIoT、AR\u002FVR和许多其它技术，已在现代制造业中占有一席之地。但它们需要一个基础，MES和自动化系统就是这个基础。\u003C\u002Fspan>\u003C\u002Fp>\u003Cp style=\"margin-top:1.4em;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, "font-size:medium;text-wrap:wrap;background-color:#FFFFFF;\">\u003Cspan style=\"line-height:2;font-size:16px;\">MES和自动化是智能制造的起点，可帮助企业持续改善生产运营并在可预期的未来实现重要的商业价值。\u003C\u002Fspan>\u003C\u002Fp>\u003Cp style=\"margin-top:1.4em;margin-bottom:1.4em;color:#191B1F;font-family:-apple-system, BlinkMacSystemFont, 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